In an effort to contribute to the prevention of global warming, the Hitachi Cable Group continues to implement
facility upgrading at its production bases, working to more effectively use truck transportation and promoting
modal shifts. In offices, the Company is encouraging all of its employees to reduce the use of energy by effectively
controlling the operation of air-conditioning and lighting systems.
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Reducing CO2 Emissions from Energy Use |
Hitachi Cable is working to achieve the target of reducing
its CO2 emissions from energy use in Japan by 7% (compared
with the FY1991 level) in FY2011. In Japan, the
Hitachi Cable Group's CO2 emissions from energy use
during FY2010 totaled 220 thousand tons. Compared
with the 296 thousand tons recorded in FY1991, the
Group achieved a 25% reduction. Also, achieving a 3%
year-on-year reduction, the Group accomplished the target
set under its Environmental Action Plan of reducing
CO2 emissions from energy use by 7% compared with
the FY1991 level.
Hitachi Cable has promoted the replacement of conventional
fuels with those that are considered to be more
environment-friendly over the past four years. FY2010
was the final year for this initiative. During the period
under review, we changed the fuel used in industrial furnaces
at our Toyoura Works from butane to liquefied natural
gas (LNG). At the same time, the Company
continued to promote facility upgrading to reduce CO2
emissions. The significant 25% reduction from the
FY1991 level reflected these and other efforts made by
the Company as well as the effect of the electricity emission
factor (factor adjusted for emission calculations).
Hitachi Cable Group CO2 Emissions and CO2 Emissions per Unit of Net Sales
| *1 |
The following CO2 conversion factors have been used:
[Fuel] Fuel Category-Specific Emission Factors, Law Concerning the Promotion of the
Measures to Cope with Global Warming
[Electricity] Average for all power sources for FY1991; 2006 and 2007 CO2 Emission Factor
for Each Power Producer, notification by the Ministry of Economy, Trade and Industry and the
Ministry of the Environment for FY2007 and FY2008; 2008 Adjusted Emission Factor for Each
Power Producer for FY2009 and FY2010
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| *2 |
In the calculation of CO2 emissions per unit of net sales, a zero-base amount of net sales,
which exclude the cost of copper, has been used.
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| *3 |
The above figures exclude Hitachi Cable Film Device, Ltd. |
| *4 |
When real emission factors are used as electricity emission factors, CO2 emissions amount to
267 thousand tons and 261 thousand tons for FY2009 and FY2010, respectively. |
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Reducing Emissions of SF6, PFC and Other GHGs |
Greenhouse gases (GHGs) other than CO2 generated
through energy use include sulfur hexafluoride (SF6),
which is a gas used in insulation performance tests of
electric parts and components, CO2 generated without
energy use, and perfluorocarbon (PFC) and hydrofluorocarbon
(HFC), used for purging and as cooling agents for
heat transfer performance tests of copper pipes.
Total SF6 emissions in FY2010 were 0.99 tons, or
23,700 tons when converted to CO2. We achieved a 52%
reduction from the FY2004 level, outperforming the 34%
reduction target set under the Environmental Action Plan.
This favorable result was due to the Company's initiative
to recover and reuse the SF6 used in insulation performance
test devices.
Total CO2-equivalent emissions of CO2 generated
without energy use, PFC and HFC amounted to 100 tons.
Also, total emissions of all GHGs, which include SF6 and
exclude CO2 generated through energy use, amounted
to 23,800 tons.

| *1 |
For emissions calculations, the Fuel Category-Specific Emission Factors have been used, as
defined under the Law Concerning the Promotion of the Measures to Cope with Global
Warming, have been used.
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| *2 |
Calculation period is each fiscal year.
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| *3 |
The above figures exclude Hitachi Cable Film Device, Ltd. |
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Energy-Saving Initiatives Aimed at Reducing CO2 Emissions |
The following table shows major facility upgrading activities
that Hitachi Cable conducted at its domestic production
sites during FY2010. These activities were aimed at
improving energy-saving performance of applicable facilities
and thereby reducing their CO2 emissions.
Through these activities, Hitachi Cable reduced CO2
emissions by 3,010 tons year on year. This amount of
reduction is equivalent to 1,790 kiloliters of crude oil, or to
69,500 gigajoule (GJ) of energy.
| Category |
Description of Upgrading |
| Fuel conversion |
Changed fuel gas used for heating industrial furnaces from butane to LNG |
| Energy shift |
Changed plating solution heating process from steam system to electric system
Changed from storage central steam heat-retention system to drum distributed electric heat-retention system |
| Management reinforcement |
Introduced an automated freezer control system
Reinforced the rule of stopping blowers and pumps for facilities that are in a standby mode
Introduced an automated compressor control system
Reinforced the rule of closing valves when heating steam is not in use and optimized steam pressure |
| Use of inverters |
Introduced inverters in cooling water pumps |
| Power distribution systems |
Improved distribution efficiency by renewing transformers and streamlining their arrangement |
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Specified Enterprises under the Revised Energy Saving Law |
The revision of the Law Concerning the Rational Use of
Energy, also known as the Energy Saving Law, will take
effect in FY2011. Within the Hitachi Cable Group, Hitachi
Cable, Ltd., Hitachi Alloy Co., Ltd., Tonichi Kyosan Cable,
Ltd., Tohoku Rubber Co., Ltd. and Hitachi Cable Film
Device, Ltd. will fall under the category of "Specified
Enterprise" under this revised law. These companies
report their energy use status periodically to related
authorities. In addition, each of these companies prepares
periodic reports and medium- and long-term plans
for the rational use of energy while appointing energy
managers.
Introduction of Automated Freezer Control System
Hitachi Cable Film Device, Ltd. operates a plant that
manufactures chip-on-films (COFs), which are thin-film
substrates that transmit data to liquid crystal panels.
COFs are manufactured in cleanrooms, which use turbo
freezers to achieve optimal air conditions. These freezers
consume a significant amount of electricity.
Previously, Hitachi Cable Film Device manually
adjusted the operation of turbo freezers—two units in
winter and four in summer—to control the temperature
in the cleanrooms. However, during FY2010, the company
introduced an energy-efficient automated freezer
control system based on its proprietary patented technology.
As a result, the operation of freezers is no longer
required during winter.* Moreover, during summer, necessary
air-conditioning can be achieved through the
automated variable operation of three freezers. The
reduction in the company's annual power consumption
thanks to the new automated freezer control system
totaled 2,000 MWh.
The company presented its energy-saving activities
based on this new system at the 2009 Kanto Energy-
Saving Initiative Presentation Assembly. In fact, the company
received a Director-General, Kanto Bureau of
Economy, Trade and Industry prize for this development.
* Operations in a free-cooling mode have eliminated the need
for turbo-freezer operations in winter.

Creating Bitter-Gourd Greenery on Exterior Walls
At Tonichi Kyosan Cable, Ltd.'s Ishioka Head Office, the
company's employees create bitter-gourd greenery on
the exterior wall of the office building every year. By inviting
employees' family members to the planting of bitter
gourds, the company is working to raise the environmental
awareness of the participants. Bitter gourds grow
into a large green curtain by mid-July every year, effectively
blocking the sunlight and preventing a rise in office
temperature.
Bitter-gourd planting and a green bitter-gourd curtain (Ishioka Head Office, Tonichi Kyosan Cable, Ltd.)
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Reducing CO2 Emissions at Overseas Production Sites |
Total CO2 emissions from energy use at 19 overseas production
sites amounted to 109,000 tons in FY2010. This
figure represents a significant reduction from FY2009, owing to a decline in energy use, which was brought
about by decreased production volume in line with the
ongoing global recession from the second half of FY2009.
With the aim of further reducing energy use and CO2
emissions, individual overseas production sites are promoting
facility upgrading to achieve their ISO and EMS
objectives and targets.
CO2 Emissions (19 Overseas Production Sites)
| * |
The following CO2 conversion factors have been used:
[Fuel] Fuel Category-Specific Emission Factors, Law Concerning the
Promotion of the Measures to Cope with Global Warming
[Electricity] Emission Factors 2003 of the Survey Report of Estimated
GHG Emissions Intensity in the Power Sector by Country, compiled by
the Japan Electrical Manufacturers' Association
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Energy-Saving Activities at Thai Hitachi Enamel Wire Co., Ltd.
Located in Bangpakong in the suburb of Bangkok, Thailand, Thai Hitachi Enamel Wire manufactures enamel wires. A number
of machines are operating at this company's plant, including enamel-coating equipment and air-conditioning and other
utility devices, and the plant consequently consumes a significant amount of electricity. In response, the entire plant started
energy-saving activities in June 2009, beginning with those for air-conditioning systems, cooling-water pumps and
compressors.
First, plant workers have endeavored to reduce the number of airconditioning
units by optimizing capacity, dividing plant floors into
smaller sections and blocking off the sunlight. For cooling-water
pumps, they started with analyzing the operational status of production
facilities and, based on results of this analysis, they streamlined
the pump arrangements, thereby reducing the number of pumps
required for a certain level of production capacity. Meanwhile, by
installing inverters and undertaking overhauls, the power consumption
of compressors has been reduced. In addition, they have conducted
monthly inspections for air leaks from pipes and facilities. Through
these activities, the plant has realized a substantial reduction in energy
use. Looking ahead, Thai Hitachi Enamel Wire plans to reduce the
power consumption of enamel-coating equipment.
Thai Hitachi Enamel Wire Staff Who Promoted Energy-Saving Activities
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Global Warming Countermeasures in Product Transportation |
With the aim of saving energy and reducing CO2 emissions
in product transportation, the Hitachi Cable Group
is striving to reduce crude oil-equivalent energy use per
unit (ton-kilometer) of transportation by 4% in FY2011
from the FY2007 level.
During FY2010, Hitachi Cable changed the method of
calculating the consumption of most types of energy it
uses in product transportation, from the conventional
improved ton-kilometer method to the fuel consumption
method. We adopted the fuel consumption method
because we expect that the scope of improvement measures
and related activities will be expanded and that calculation
accuracy will be enhanced. Based on this new
calculation method, Hitachi Cable reduced energy use
per unit of transportation in FY2010 by 5.2% from the
FY2007 level, achieving the target set under its
Environmental Action Plan.
Specific activities included: activities included: (1)
reducing the number of regular trips made by trucks
through integration of operations; and (2) improving truck
cargo utilization through the use of effectively designed
stacking jigs and preventing sudden changes in shipment
schedules. In the area of modal shift, the total volume of
product transportation by railway and domestic vessels
did not grow in FY2010, despite new transportation routines
to Hokkaido and Kyushu, reflecting the discontinuation
of certain routines due to their small volumes.
Energy Use per Unit of Transportation (Domestic)
* The above figures exclude Hitachi Cable Film Device, Ltd.
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Annual Report as Designated Shipper |
In the FY2010 annual report that it has submitted as a
Designated Shipper, set forth under the Energy Saving
Law, Hitachi Cable reported that its energy use per unit of
transportation was 92% of that in FY2009 and that CO2
emissions from transportation totaled 6,910 tons. This
CO2 emissions figure represents a 17% reduction from the
reported figure in FY2009. In addition to the benefit of various
initiatives and the new calculation method, a decline in
the volume of transportation contributed to the reduction
in CO2 emissions.
CO2 Emissions from Transportation (Non-Consolidated)